ABLESTIK SF 40

Harmonization Code : 5906100000 | Adhesive tape of a width not exceeding 20cm

ABLESTIK SF40

Main features

  • Low-Density Syntactic Foam Adhesive
  • Thixotropic Vertical-Surface Control
  • Room-Temperature Adhesive Cure

Product Description

LOCTITE® ABLESTIK SF 40 is a two-component, non-conductive epoxy adhesive formulated as a lightweight, low-density syntactic foam. The thixotropic, non-sag system is suitable for bonding and repairing vertical surfaces where limiting added weight is important. It mixes at 100:9 by weight and can be cured at room temperature or with heat. Documented applications include aerospace and hydrospace assemblies, with ceramics, metals, and plastics identified as key substrates. The cured adhesive has a documented operating-temperature range of -40 to 120°C.

Key features

  • Lightweight syntactic foam: Mixed density of 0.64 g/cm³ supports bonding and repair applications where added weight is a consideration.
  • Non-sag, thixotropic consistency: Supports application to vertical surfaces while helping the mixed adhesive remain in place before cure.
  • Flexible cure options: Cures in 48 to 72 hours at 25°C or in 2 to 4 hours at 65°C.

Applications / Suitable for

  • Aerospace applications
  • Hydrospace applications
  • Repairing vertical surfaces with limited added weight
  • Bonding ceramics, metals, and plastics

Technical Specifications

General Properties
Density (g)
0.64 g/cm3
Mix Ratio
The amount of a constituent divided by the total amount of all other constituents in a mixture
100 : 9
Work life @25°C
Work life is the amount of time we have to work with a material until it is no longer able to be easily worked and applied on a substrate. It is based on the change in viscosity and it can rely on the application requirements.
0.5 hours
Thermal Properties
Glass Transition Temperature (Tg)
The glass transition temperature for organic adhesives is a temperature region where the polymers change from glassy and brittle to soft and rubbery. Increasing the temperature further continues the softening process as the viscosity drops too. Temperatures between the glass transition temperature and below the decomposition point of the adhesive are the best region for bonding. The glass-transition temperature Tg of a material characterizes the range of temperatures over which this glass transition occurs.
107 °C
Operating Temperature
-40 to 120 °C
Chemical Properties
Water Absorption
2.0 %
Electrical Properties
Dielectric Strength
Dielectric strength is measured in kV per mm and is calculated by the Breakdown voltage divided by the thickness of the tested material. Those two properties go hand in hand and while Breakdown voltage is always thickness dependent, dielectric strength is a general material property. As an example, the dielectric strength of Polyimide is 236 kV/mm. If we place 1mm of Polyimide between two electrodes, it will act as an insulator until the voltage between the electrodes reaches 236 kV. At this point it will start acting as a good conductor, causing sparks, potential punctures and current flow.
13.8 kV/mm
Volume Resistivity
Volume resistivity, also called volume resistance, bulk resistance or bulk resistivity is a thickness dependent measurement of the resistivity of a material perpendicular to the plane of the surface.
1×10¹² Ohms⋅cm

Additional Information

Technical properties

As-supplied / before-processing properties

Typical properties of the individual components and mixed adhesive before cure.

Property Value Unit Method / condition
Appearance — Part A White paste — As supplied
Appearance — Part B Amber liquid — As supplied
Mix ratio — Part A:Part B 100:9 by weight Two-component system
Density — Part A 0.61 g/cm³ ASTM D792
Viscosity — Part B 95 mPa·s (cP) Brookfield viscosity, ASTM D2393
Density — Part B 0.98 g/cm³ ASTM D792
Density — mixed adhesive 0.64 g/cm³ ASTM D792
Work life 30 minutes 100 g mixed quantity at 25°C
Shelf life 365 days At 25°C
Cure schedule 48–72 hours or 2–4 hours — 48–72 hours at 25°C or 2–4 hours at 65°C; guideline recommendations
Technical properties

After-processing / final-state properties

Typical properties and performance data for the cured adhesive. Values are reference data rather than product specifications.

Property Value Unit Method / condition
Operating-temperature range -40 to 120 °C Documented product range
Hardness 70 Shore D ASTM D2240
Water absorption 2.0 % ASTM D570
Coefficient of thermal expansion — below Tg 33 ppm/°C ASTM D3386
Coefficient of thermal expansion — above Tg 107 ppm/°C ASTM D3386
Glass-transition temperature 107 °C ASTM D3418
Dielectric strength 13.8 kV/mm ASTM D149
Dielectric constant / dissipation factor 2.5 / 0.02 — ASTM D150 at 1 mHz, as reported
Volume resistivity at 25°C 1 × 1012 ohm-cm ASTM D257
Total mass loss 0.23 % TML, ASTM E595
Collected volatile condensable material 0.04 % CVCM, ASTM E595
Tensile lap shear strength — aluminum to aluminum 14.5 (2,100) N/mm² (psi) Tested at 25°C
Tensile lap shear strength — aluminum to aluminum 12.4 (1,800) N/mm² (psi) Tested at 65°C

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